Markus Mettler, Director of Technical Operations & Real Estate FM, has been involved in the development of this area since day one. He remembers our first, tentative steps well: “When we founded the ‘Hohenlohe Model’ regional initiative with a handful of fellow campaigners back in 1991, hardly anyone was talking about energy. It was only when we started implementing the energy efficiency tables in 2002 that the topic gained momentum.”
Today, energy consumption and energy efficiency are an integral part of every corporate strategy, just as they are at ebm-papst. To this end, the amount of energy required at the company – which is generated and provided using a mixture of gas, electricity, heating oil, and fuels – is largely documented using a modern data collection system. “We are working on incorporating the ISO 50001 energy management standard into our integrated management system,” says Markus Mettler.
Hollenbach sets the standard
Even aside from this initiative, we are already making very efficient use of the energy our company generates itself. One example of this is our plant in Hollenbach: Built in 2007, the plant is a plus energy building, which means that it produces more energy than the building itself requires. The site received an Energy Efficiency Award for its design in 2009. This effect is thanks largely to two photovoltaic systems and two combined heat and power plants, which together generate around 3.5 million kWh/a. In the third quarter of 2024, a third photovoltaic plant with around 2.2 million kWh/a will be connected to the grid.
“Once that is done, we will be producing around 5.7 million of the approx. 10 million kWh/a we need by ourselves. This will increase the percentage of our energy consumption that we cover ourselves. Other sustainability projects that we will be implementing include fitting the entire site with high-quality LED lights and, in the long term, replacing or electrifying our heating oil supply, a fossil fuel that we are still using currently.” Using waste heat from our production facilities and data center to heat cooler areas such as warehouses and individual production areas also helps to increase our energy efficiency. Potential thermal energy that cannot be used straight away is stored for later use.
Efficient energy use also extends to China
Alongside Hollenbach, a great deal is also being done at ebm-papst’s other locations to reduce energy consumption at the company to the bare minimum. It’s a huge undertaking that is already paying off: Within just one year, our company’s total energy consumption has fallen from around 156,000 MWh (FY 2022/23) to just under 141,000 MWh (FY 2023/24). And according to Markus Mettler, this positive development also includes another important component: “We are managing not only to reduce our energy consumption, but also to continuously improve our energy efficiency. We are doing this by checking exactly how much energy we actually need at each of our sites and for each of our projects worldwide, then deciding on the most efficient way possible to use it.”
It takes courage to be a pioneer. We want to break new ground, network, and grow profitably while using digitalization and always striving for sustainability. With our innovative technology, we are making a decisive contribution to a sustainable future.
Jan Philippiak, Shareholder ebm-papst
The best example of this is our plant in Xi’an, China, which was built in 2019. “There, a powerful photovoltaic system produces 1.45 million kWh/a and covers more than 25 percent of the plant’s own energy requirements,” reports Alice Sheng, Quality Project Manager at ebm-papst China. And this figure is likely to improve further, as a second system with the same output volume is scheduled for installation in the next few years. This in-house share of energy generation is supplemented by geothermal heat pumps with a cooling capacity in summer/heating capacity in winter of 2,792/2,876 kW. The LED lighting installed when the plant was built also helps to improve the site’s energy efficiency. In 2021, the Xi’an plant became the first ebm-papst production facility to receive RESET certification, thanks to the excellent air quality in the buildings.
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