{"id":8651,"date":"2014-09-26T09:00:35","date_gmt":"2014-09-26T07:00:35","guid":{"rendered":"https:\/\/mag.ebmpapst.com\/en\/?p=8651"},"modified":"2024-03-12T17:56:58","modified_gmt":"2024-03-12T16:56:58","slug":"fan-upgrade-diamond-light-source","status":"publish","type":"post","link":"https:\/\/mag.ebmpapst.com\/en\/industries\/refrigeration-ventilation\/fan-upgrade-diamond-light-source_8651\/","title":{"rendered":"Make it quick"},"content":{"rendered":"<p>Every year, Diamond Light Source, a synchro\u00adtron in the British county of Oxford\u00adshire, hosts around 3,000 scien\u00adtists researching highly complex projects (see box) in areas like medi\u00adcine, archae\u00adology, mechan\u00adical engi\u00adneering, biology or chem\u00adistry. They all use light emitted by the elec\u00adtrons that are sped around the research facility\u2019s massive storage ring at nearly the speed of light. \u201cCutting-edge research happens here every day, so it is impor\u00adtant for us to always keep the tech\u00adnology up to date as well,\u201d says Lee Walters, Main\u00adte\u00adnance Manager at Diamond Light Source. \u201cEffi\u00adciency is an impor\u00adtant factor here.\u201d So he was all ears when Phil Taylor, Global Strategic Accounts Manager at air-condi\u00adtioning special\u00adists Stulz, suggested upgrading the existing cooling units for the sensi\u00adtive elec\u00adtronics to achieve a signif\u00adi\u00adcant energy saving.<\/p>\n<div class=\"symple-toggle  symple-all\"><h3 class=\"symple-toggle-trigger \">This is how the synchro\u00adtron works<\/h3><div class=\"symple-toggle-container\">\n<p><a title=\"Diamond Light Source\" href=\"https:\/\/ebmpapst-7237.kxcdn.com\/en\/files\/2014\/09\/mag214_beschleuniger_EN_700px.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"alignright wp-image-8727\" src=\"https:\/\/ebmpapst-7237.kxcdn.com\/en\/files\/2014\/09\/mag214_beschleuniger_EN_700px.jpg\" alt=\"mag214_beschleuniger_EN_700px\" width=\"350\" height=\"350\" srcset=\"https:\/\/ebmpapst-7237.kxcdn.com\/en\/files\/2014\/09\/mag214_beschleuniger_EN_700px.jpg 700w, https:\/\/ebmpapst-7237.kxcdn.com\/en\/files\/2014\/09\/mag214_beschleuniger_EN_700px-134x134.jpg 134w, https:\/\/ebmpapst-7237.kxcdn.com\/en\/files\/2014\/09\/mag214_beschleuniger_EN_700px-300x300.jpg 300w\" sizes=\"auto, (max-width: 350px) 100vw, 350px\"><\/a>Diamond Light Source is a particle accel\u00ader\u00adator based in Oxford\u00adshire, England. The synchro\u00adtron accel\u00ader\u00adates elec\u00adtrons to speeds approaching the speed of light, creating extremely bright light beams that can be up to 10 billion times brighter than sunlight. Researchers use this like an extremely fine micro\u00adscope. To generate the light, an elec\u00adtron gun first fires elec\u00adtrons out into an accel\u00ader\u00adator, where the parti\u00adcles are heavily accel\u00ader\u00adated. As soon as they reach the required speed, the elec\u00adtrons are shot out into the 560 metre storage ring. As the light hurtles through the ring, magnets agitate the beam, further increasing the bright\u00adness of the light. A range of labo\u00adra\u00adto\u00adries connected to the ring divert the light from the storage ring to use it for various exper\u00adi\u00adments. Over 500 staff, together with 3,000 visiting scien\u00adtists every year, conduct research into areas such as medi\u00adcine, nanotech\u00adnology, archae\u00adology, engi\u00adneering and envi\u00adron\u00admental science.<\/p>\n<\/div><\/div>\n<h2>Great poten\u00adtial<\/h2>\n<div id=\"attachment_10752\" class=\"wp-caption alignright\" style=\"width: 300px\"><a title=\"The light beam is directed through the particle accelerator by magnets. The electronics controlling these magnets are cooled by CRAC units using EC fans from ebm-papst\" href=\"https:\/\/ebmpapst-7237.kxcdn.com\/de\/files\/2014\/09\/magnets_diamond_light_source.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"wp-image-10752 size-medium\" title=\"Foto | ebm-papst\" src=\"https:\/\/ebmpapst-7237.kxcdn.com\/de\/files\/2014\/09\/magnets_diamond_light_source-300x199.jpg\" alt=\"magnets_diamond_light_source\" width=\"300\" height=\"199\"><\/a><div class=\"wp-caption-border\"><p class=\"wp-caption-text\">The light beam is directed through the particle accel\u00ader\u00adator by magnets. The elec\u00adtronics control\u00adling these magnets are cooled by CRAC units using EC fans from ebm-papst<\/p><\/div><\/div>\n<p>The pair met with James Cooper, Product Manager at ebm-papst UK, at the high-tech research facility to pin down how much poten\u00adtial existed. They exam\u00adined 27 CRAC (computer room air-condi\u00adtioning) units installed by Stulz. Instead of a server room, they cool the elec\u00adtronics used to control the magnets that convey the light beam through the storage ring. The units were previ\u00adously all fitted with belt-driven AC fans. Together with his part\u00adners, James Cooper came to the conclu\u00adsion that switching to RadiCal\u00ae EC fans would be worth\u00adwhile. \u201cWe esti\u00admated poten\u00adtial for savings of around 39 percent,\u201d says Cooper, \u201cto fully convince the customer, however, we were initially commis\u00adsioned to upgrade a single CRAC unit in a test run.\u201d This task was carried out by ebm-papst together with the installer Cinque Energy Solu\u00adtions.<\/p>\n<h2>Tailored instal\u00adla\u00adtion<\/h2>\n<div id=\"attachment_10745\" class=\"wp-caption alignleft\" style=\"width: 300px\"><a title=\"Success against the clock: James Cooper from ebm-papst, David Japp from Cinque Energy Solutions, Phil Taylor from Stulz and Lee Walters from Diamond Light Source\" href=\"https:\/\/ebmpapst-7237.kxcdn.com\/de\/files\/2014\/09\/Diamond_Light_ebm-papst.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"wp-image-10745 size-medium\" title=\"Foto | ebm-papst\" src=\"https:\/\/ebmpapst-7237.kxcdn.com\/de\/files\/2014\/09\/Diamond_Light_ebm-papst-300x199.jpg\" alt width=\"300\" height=\"199\"><\/a><div class=\"wp-caption-border\"><p class=\"wp-caption-text\">Success against the clock: James Cooper from ebm-papst, David Japp from Cinque Energy Solu\u00adtions, Phil Taylor from Stulz and Lee Walters from Diamond Light Source<\/p><\/div><\/div>\n<p>The main chal\u00adlenge here was the small instal\u00adla\u00adtion space in the CRAC units. \u201cThese sit on a solid concrete base, so it was impos\u00adsible to assemble the EC fans in the base as usual,\u201d explains Phil Taylor. Working together with the installer, ebm-papst devel\u00adoped a special metal frame that allowed the fans to be installed in the units, despite the tight area. In addi\u00adtion, the housing posi\u00adtions the fans at the right angle to ensure the best air flow through the cooling unit. ebm-papst UK manu\u00adfac\u00adtured the special housing at its own produc\u00adtion facility to allow the customised solu\u00adtion to be imple\u00admented quickly.<\/p>\n<h2>Green light for upgrade<\/h2>\n<p>The test run began as soon as the tech\u00adni\u00adcians from the installer completed the upgrade of the first unit, with posi\u00adtive results. The energy saving exceeded esti\u00admates by almost five percent. One of the most impor\u00adtant things for the oper\u00ada\u00adtors of Diamond Light Source here was keeping the temper\u00ada\u00adture constant in the tech\u00adnical space to be cooled. In order to ensure this, the EC fans are fitted with a 0-10 V controller that is easy to operate. This allows all units to be adjusted indi\u00advid\u00adu\u00adally to the require\u00adments of the spaces. The test run also revealed further poten\u00adtial for improve\u00adments: \u201cWe were able to further opti\u00admise the air flow by enlarging the hole in the housing beneath the fans,\u201d recalls Cooper. The test run and the extra effi\u00adciency improve\u00adments were enough to convince the deci\u00adsion-makers at Diamond Light Source to give the green light.<\/p>\n<h2>A race against time<\/h2>\n<div id=\"attachment_10755\" class=\"wp-caption alignright\" style=\"width: 300px\"><a title=\"The technicians completed the upgrade to EC fans in just two weeks\" href=\"https:\/\/ebmpapst-7237.kxcdn.com\/de\/files\/2014\/09\/Fan_upgrade_ebm-papst.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"wp-image-10755 size-medium\" title=\"Foto | ebm-papst\" src=\"https:\/\/ebmpapst-7237.kxcdn.com\/de\/files\/2014\/09\/Fan_upgrade_ebm-papst-300x199.jpg\" alt=\"Fan_upgrade_ebm-papst\" width=\"300\" height=\"199\"><\/a><div class=\"wp-caption-border\"><p class=\"wp-caption-text\">The tech\u00adni\u00adcians completed the upgrade to EC fans in just two weeks<\/p><\/div><\/div>\n<p>The upgrade team were now faced with a daunting schedule. The fans could only be replaced during the synchrotron\u2019s brief off-line period, giving the team from the installer just 14 days to retrofit the remaining 26 cooling units. The tech\u00adni\u00adcians there\u00adfore worked in two teams of three on the upgrade. To minimise delays, ebm-papst deliv\u00adered all 54 EC fans directly to the CRAC units. The first task was to remove the old belt-driven AC motors. The installers then open-up the base plate using a special cutting tool to improve the air flow, before fitting the indi\u00advid\u00adu\u00adally adapted RadiCal\u00ae centrifugal fans from ebm-papst. After restoring all the connec\u00adtions and adjusting the manual speed controller, the system upgrade was complete. Working along this proce\u00addure, the tech\u00adni\u00adcians went from one unit to the next so that all CRAC units were fully func\u00adtional when the system was started again.<\/p>\n<p><a title=\"The housing positions the fans at the right angle to ensure the best air flow through the cooling unit\" href=\"https:\/\/ebmpapst-7237.kxcdn.com\/de\/files\/2014\/09\/Fan-Upgrade-frames.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"hidden alignleft wp-image-10888 size-medium\" src=\"https:\/\/ebmpapst-7237.kxcdn.com\/de\/files\/2014\/09\/Fan-Upgrade-frames-300x199.jpg\" alt=\"Fan-Upgrade-frames\" width=\"300\" height=\"199\"><\/a><\/p>\n<blockquote>\n<p><span style=\"color: #333333;\">One of our staff now always gives the system a hug to check if it is actu\u00adally running. Previ\u00adously that was obvious, due to the heavy vibra\u00adtions and the noise.<\/span><\/p>\n<p><cite>Lee Walters, Diamond Light Source<\/cite><\/p>\n<\/blockquote>\n<p>Using the RadiCal\u00ae fans, Diamond Light Source now saves 55 percent of the energy used in daily oper\u00ada\u00adtion compared to the old AC fans. This repre\u00adsents an annual CO2 reduc\u00adtion of 46 tonnes. Oper\u00adating costs are also reduced, with Diamond Light Source spending 40,000 euros less per year thanks to the upgrade. \u201cThese are some impres\u00adsive results. Another posi\u00adtive is that the upgrade work did not affect the oper\u00ada\u00adtion at all,\u201d says Lee Walters. Aside from the high energy saving, Diamond Light Source also bene\u00adfits from signif\u00adi\u00adcantly reduced vibra\u00adtion and noise following the upgrade. This is an impor\u00adtant improve\u00adment, espe\u00adcially given the sensi\u00adtive high-tech equip\u00adment. Walters: \u201cOne of our staff now always gives the system a hug to check if it is actu\u00adally running. Previ\u00adously that was obvious, due to the heavy vibra\u00adtions and the noise.\u201d<\/p>\n<p><a title=\"Lee Walters, Phil Taylor, James Cooper and David Japp proudly present the result of their work.\" href=\"https:\/\/ebmpapst-7237.kxcdn.com\/en\/files\/2014\/09\/Diamond_light_upgrade_resul.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"hidden alignleft wp-image-8724 size-medium\" src=\"https:\/\/ebmpapst-7237.kxcdn.com\/en\/files\/2014\/09\/Diamond_light_upgrade_resul-300x199.jpg\" alt=\"Diamond_light_upgrade_resul\" width=\"300\" height=\"199\" srcset=\"https:\/\/ebmpapst-7237.kxcdn.com\/en\/files\/2014\/09\/Diamond_light_upgrade_resul-300x199.jpg 300w, https:\/\/ebmpapst-7237.kxcdn.com\/en\/files\/2014\/09\/Diamond_light_upgrade_resul.jpg 578w\" sizes=\"auto, (max-width: 300px) 100vw, 300px\"><\/a><\/p>\n<div class=\"symple-toggle  symple-all\"><h3 class=\"symple-toggle-trigger \">RadiCal\u00ae<\/h3><div class=\"symple-toggle-container\">\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignright wp-image-10774 size-medium\" src=\"https:\/\/ebmpapst-7237.kxcdn.com\/de\/files\/2014\/09\/RadiCal-209x210.jpg\" alt=\"RadiCal\" width=\"209\" height=\"210\">The RadiCal\u00ae centrifugal fans with back\u00adward-curved blades stand out by halving the noise level and signif\u00adi\u00adcantly reducing the energy require\u00adment. These improve\u00adments are made possible by an aero\u00addy\u00adnam\u00adi\u00adcally opti\u00admised impeller made from fibre\u00adglass-rein\u00adforced plastic. The motors in RadiCal\u00ae low-pres\u00adsure centrifugal fans have been minia\u00adturised and are much more compact than their prede\u00adces\u00adsors. With the current dimen\u00adsions, easy and trouble-free replace\u00adment of existing AC solu\u00adtions is possible at any time.<\/p>\n<\/div><\/div>\n\n<div class=\"video-container\"><iframe loading=\"lazy\" width=\"660\" height=\"374\" data-youtube=\"XncVR5iV60o\" src=\"\/\/www.youtube-nocookie.com\/embed\/XncVR5iV60o?rel=0&amp;theme=dark&amp;autohide=1&amp;showinfo=0\" frameborder=\"0\" allowfullscreen><\/iframe><\/div>\n\n<p><!-- tfixxx --><\/p>\n","protected":false},"excerpt":{"rendered":"<p>Every year, Diamond Light Source, a synchro\u00adtron in the British county of Oxford\u00adshire, hosts around 3,000 scien\u00adtists researching highly complex projects (see box) in areas like medi\u00adcine, archae\u00adology, mechan\u00adical engi\u00adneering, biology or chem\u00adistry. They all use light emitted by the elec\u00adtrons that are sped around the research facility\u2019s massive storage ring at nearly the speed [\u2026]<\/p>\n","protected":false},"author":12,"featured_media":0,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"wp_typography_post_enhancements_disabled":false,"footnotes":""},"categories":[16,9],"tags":[138,111,139],"class_list":["post-8651","post","type-post","status-publish","format-standard","hentry","category-fans","category-refrigeration-ventilation","tag-retrofit","tag-tbe","tag-upgrade"],"acf":[],"_links":{"self":[{"href":"https:\/\/mag.ebmpapst.com\/en\/wp-json\/wp\/v2\/posts\/8651","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/mag.ebmpapst.com\/en\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/mag.ebmpapst.com\/en\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/mag.ebmpapst.com\/en\/wp-json\/wp\/v2\/users\/12"}],"replies":[{"embeddable":true,"href":"https:\/\/mag.ebmpapst.com\/en\/wp-json\/wp\/v2\/comments?post=8651"}],"version-history":[{"count":1,"href":"https:\/\/mag.ebmpapst.com\/en\/wp-json\/wp\/v2\/posts\/8651\/revisions"}],"predecessor-version":[{"id":18778,"href":"https:\/\/mag.ebmpapst.com\/en\/wp-json\/wp\/v2\/posts\/8651\/revisions\/18778"}],"wp:attachment":[{"href":"https:\/\/mag.ebmpapst.com\/en\/wp-json\/wp\/v2\/media?parent=8651"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/mag.ebmpapst.com\/en\/wp-json\/wp\/v2\/categories?post=8651"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/mag.ebmpapst.com\/en\/wp-json\/wp\/v2\/tags?post=8651"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}