{"id":8378,"date":"2014-08-12T11:29:45","date_gmt":"2014-08-12T10:29:45","guid":{"rendered":"https:\/\/mag.ebmpapst.com\/en\/?p=8378"},"modified":"2025-11-11T10:12:57","modified_gmt":"2025-11-11T09:12:57","slug":"air-guiding-system-guarantees-low-noise-output","status":"publish","type":"post","link":"https:\/\/mag.ebmpapst.com\/en\/industries\/refrigeration-ventilation\/air-guiding-system-guarantees-low-noise-output_8378\/","title":{"rendered":"\u201cAir-guiding system\u201d guar\u00adan\u00adtees low noise output"},"content":{"rendered":"<p>In appli\u00adca\u00adtions relating to refrig\u00ader\u00ada\u00adtion, air condi\u00adtioning and venti\u00adlation tech\u00adnology, users frequently observe that the selected fan installed in the device does not run as quietly as expected. Such fans often generate a level of oper\u00adating noise consid\u00ader\u00adably higher than that stated in the product docu\u00admen\u00adta\u00adtion. The reason for this is simple: the values stated in the docu\u00admen\u00adta\u00adtion are based on repro\u00adducible measure\u00adments under stan\u00addard condi\u00adtions (without any disrup\u00adtions). However, the appli\u00adca\u00adtions them\u00adselves are subject to inflow disrup\u00adtions of varying inten\u00adsity that are caused by the instal\u00adla\u00adtion condi\u00adtions in the respec\u00adtive device. These lead to addi\u00adtional noise gener\u00ada\u00adtion. Help is now at hand thanks to an air inlet grille that essen\u00adtially has a straight\u00adening effect, consid\u00ader\u00adably reducing unde\u00adsired disrup\u00adtions and effec\u00adtively reducing the level of noise gener\u00ada\u00adtion.<\/p>\n<div id=\"attachment_8431\" class=\"wp-caption alignleft\" style=\"width: 300px\"><a title=\"Figure 1: Typical inflow in customer device with turbulence\" href=\"https:\/\/ebmpapst-7237.kxcdn.com\/en\/files\/2014\/04\/1_inflow-with-turbulence.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"size-medium wp-image-8431 \" title=\"Photo | ebm-papst\" src=\"https:\/\/ebmpapst-7237.kxcdn.com\/en\/files\/2014\/04\/1_inflow-with-turbulence-300x199.jpg\" alt=\"1_inflow-with-turbulence\" width=\"300\" height=\"199\" srcset=\"https:\/\/ebmpapst-7237.kxcdn.com\/en\/files\/2014\/04\/1_inflow-with-turbulence-300x199.jpg 300w, https:\/\/ebmpapst-7237.kxcdn.com\/en\/files\/2014\/04\/1_inflow-with-turbulence.jpg 578w\" sizes=\"auto, (max-width: 300px) 100vw, 300px\"><\/a><div class=\"wp-caption-border\"><p class=\"wp-caption-text\">Figure 1: Typical inflow in customer device with turbu\u00adlence<\/p><\/div><\/div>\n<p>Heat pumps and air condi\u00adtioners are installed in different ways, with varying dimen\u00adsions and designs. For example, differ\u00adences occur in the posi\u00adtioning of the open\u00adings required for venti\u00adlation, in the heat exchanger surface and in the packing density. The air flow that enters the fan is there\u00adfore influ\u00adenced by the other compo\u00adnents such as the heat exchanger, in addi\u00adtion to being influ\u00adenced by the instal\u00adla\u00adtion situ\u00ada\u00adtion. Depending on the appli\u00adca\u00adtion, the inflow to the fan is subse\u00adquently highly uneven and contains non-stationary compo\u00adnents. For example, the housing walls of rectan\u00adgular heat exchangers exhibit back\u00adflow regions with corre\u00adsponding circu\u00adla\u00adtion \u2013 that is, air turbu\u00adlence (figure&nbsp;1). These in turn are then directed towards the loca\u00adtions with the least amount of clear\u00adance between the fan and the housing wall. It is here that the turbu\u00adlence from both sides is combined, causing \u2018vortexes\u2019 that generate high levels of turbu\u00adlence. This causes major fluc\u00adtu\u00ada\u00adtions in the pres\u00adsure and speed at the front edge of the blade, which can some\u00adtimes lead to dras\u00adti\u00adcally increased levels of addi\u00adtional noise, partic\u00adu\u00adlarly in the low-frequency range. This gener\u00adates broad\u00adband noise and narrow\u00adband, tonal frequency compo\u00adnents, also referred to as tonal noise.<\/p>\n<p>The tonal noise consists of the blade-passing noise and its harmonics. The formula for this is <i>f=n*z*k<\/i>. The frequency of the blade-passing noise <i>f<\/i> is calcu\u00adlated from the product of the speed of the fan<i> n<\/i> and the number of blades <i>z<\/i>. The harmonics of the blade-passing noise are the multiple of this, desig\u00adnated as <i>k<\/i>. Accord\u00adingly, an axial fan with five blades and 1,200 rpm (20 rps), for example, would result in a blade-passing noise at a frequency of 100&nbsp;Hz. We are all familiar with the unpleasant \u2018humming\u2019 noises that are typi\u00adcally gener\u00adated as a result.<\/p>\n<h2>Putting an end to \u2018humming\u2019 noises<\/h2>\n<div id=\"attachment_8432\" class=\"wp-caption alignright\" style=\"width: 300px\"><a title=\"Figure 2: The air inlet grille drastically reduces the noise-generating disruptions to the inflow and is equally effective with both axial and centrifugal fans. It has virtually no effect on power input and air performance\" href=\"https:\/\/ebmpapst-7237.kxcdn.com\/en\/files\/2014\/04\/2_centrifugall-axial-air-inlet-grill-w.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"size-medium wp-image-8432 \" title=\"Photo | ebm-papst\" src=\"https:\/\/ebmpapst-7237.kxcdn.com\/en\/files\/2014\/04\/2_centrifugall-axial-air-inlet-grille-300x199.jpg\" alt=\"2_centrifugall-axial-air-inlet-grille\" width=\"300\" height=\"199\" srcset=\"https:\/\/ebmpapst-7237.kxcdn.com\/en\/files\/2014\/04\/2_centrifugall-axial-air-inlet-grille-300x199.jpg 300w, https:\/\/ebmpapst-7237.kxcdn.com\/en\/files\/2014\/04\/2_centrifugall-axial-air-inlet-grille.jpg 578w\" sizes=\"auto, (max-width: 300px) 100vw, 300px\"><\/a><div class=\"wp-caption-border\"><p class=\"wp-caption-text\">Figure 2: The air inlet grille dras\u00adti\u00adcally reduces the noise-gener\u00adating disrup\u00adtions to the inflow and is equally effec\u00adtive with both axial and centrifugal fans. It has virtu\u00adally no effect on power input and air perfor\u00admance<\/p><\/div><\/div>\n<p>The addi\u00adtional noises gener\u00adated by heat exchangers and air condi\u00adtioners are not only unde\u00adsired, they are intol\u00ader\u00adable. This is partic\u00adu\u00adlarly the case in resi\u00adden\u00adtial envi\u00adron\u00adments, although elim\u00adi\u00adnating these noises is far from easy. It is not possible to compen\u00adsate for disrup\u00adtions to the inflow by opti\u00admising the fan. Providing addi\u00adtional insu\u00adla\u00adtion for the housing also brings little success in prac\u00adtice, as corre\u00adsponding insu\u00adla\u00adtion panels are typi\u00adcally only effec\u00adtive as of higher frequency levels. The fan specialist ebm-papst Mulfingen there\u00adfore took a different approach: if you improve the inflow of air to the fan, this reduces the turbu\u00adlence and there\u00adfore also reduces the unpleasant low-frequency noises that are caused by this.<\/p>\n<p>With this in mind, the Mulfingen engi\u00adneers devel\u00adoped the special Flow\u00adGrid air inlet grille which has a straight\u00adening effect on the inflowing air (figure&nbsp;2). This dras\u00adti\u00adcally reduces the noise-gener\u00adating disrup\u00adtions to the inflow and is equally effec\u00adtive with both axial and centrifugal fans. In the case of a condenser fitted with an axial fan, for example, the deploy\u00adment of the air inlet grille reduces the noise level by 3.9&nbsp;dB(A) and the tonal noise by 16&nbsp;dB. With regard to a low profile air condi\u00adtioning device (diam\u00adeter 250&nbsp;mm), the Flow\u00adGrid reduces the noise level by 2.5&nbsp;dB(A) and reduces the tonal noise by 9&nbsp;dB. Figure&nbsp;3 shows the actual results of a noise measure\u00adment performed on an example condenser.<\/p>\n<div id=\"attachment_8433\" class=\"wp-caption alignleft\" style=\"width: 300px\"><a title=\"Figure 3: The air inlet grille achieves a significant reduction in the sound pressure level and considerably weakens tonal noise. The figure shows the actual results of a noise measurement performed on a condenser\" href=\"https:\/\/ebmpapst-7237.kxcdn.com\/en\/files\/2014\/08\/3_curve-air-inlet-grille-sound-pressure-w.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"size-medium wp-image-8433 \" title=\"Photo | ebm-papst\" src=\"https:\/\/ebmpapst-7237.kxcdn.com\/en\/files\/2014\/04\/3_curve-air-inlet-grille-sound-pressure-300x199.jpg\" alt=\"3_curve-air-inlet-grille-sound-pressure\" width=\"300\" height=\"199\" srcset=\"https:\/\/ebmpapst-7237.kxcdn.com\/en\/files\/2014\/04\/3_curve-air-inlet-grille-sound-pressure-300x199.jpg 300w, https:\/\/ebmpapst-7237.kxcdn.com\/en\/files\/2014\/04\/3_curve-air-inlet-grille-sound-pressure.jpg 578w\" sizes=\"auto, (max-width: 300px) 100vw, 300px\"><\/a><div class=\"wp-caption-border\"><p class=\"wp-caption-text\">Figure 3: The air inlet grille achieves a signif\u00adi\u00adcant reduc\u00adtion in the sound pres\u00adsure level and consid\u00ader\u00adably weakens tonal noise. The figure shows the actual results of a noise measure\u00adment performed on a condenser<\/p><\/div><\/div>\n<p>The use of the air inlet grille reduces the sound pres\u00adsure level and consid\u00ader\u00adably weakens the tonal noise. There\u00adfore, there is signif\u00adi\u00adcantly less need for insu\u00adla\u00adtion and noise protec\u00adtion. The air inlet grille is made of injec\u00adtion-moulded plastic and satis\u00adfies various fire protec\u00adtion classes up to UL94-5VA. You can use screws to quickly and easily secure the Flow\u00adGrid to axial and centrifugal fans, and it is possible to imple\u00adment any neces\u00adsary appli\u00adca\u00adtion-specific adjust\u00adments while securing the Flow\u00adGrid. Depending on the design of the end device, it is even possible to retrofit the Flow\u00adGrid, for example in the course of any upcoming service work. In the case of a size 800 axial fan, the air inlet grille requires only around an addi\u00adtional 15&nbsp;cm of instal\u00adla\u00adtion space in the axial direc\u00adtion, which is typi\u00adcally avail\u00adable in the appli\u00adca\u00adtions.<\/p>\n<h2>A further option for acoustic improve\u00adment<\/h2>\n<div id=\"attachment_8434\" class=\"wp-caption alignright\" style=\"width: 300px\"><a title=\"Figure 4: The diffuser reduces the noise generation in the medium-frequency range, and can be combined with the air inlet grille\" href=\"https:\/\/ebmpapst-7237.kxcdn.com\/en\/files\/2014\/04\/4_AxiTop-FlowGrid-diffuser.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"size-medium wp-image-8434 \" title=\"Photo | ebm-papst\" src=\"https:\/\/ebmpapst-7237.kxcdn.com\/en\/files\/2014\/04\/4_AxiTop-FlowGrid-diffuser-300x199.jpg\" alt=\"4_AxiTop-FlowGrid-diffuser\" width=\"300\" height=\"199\" srcset=\"https:\/\/ebmpapst-7237.kxcdn.com\/en\/files\/2014\/04\/4_AxiTop-FlowGrid-diffuser-300x199.jpg 300w, https:\/\/ebmpapst-7237.kxcdn.com\/en\/files\/2014\/04\/4_AxiTop-FlowGrid-diffuser.jpg 578w\" sizes=\"auto, (max-width: 300px) 100vw, 300px\"><\/a><div class=\"wp-caption-border\"><p class=\"wp-caption-text\">Figure 4: The diffuser reduces the noise gener\u00ada\u00adtion in the medium-frequency range, and can be combined with the air inlet grille<\/p><\/div><\/div>\n<p>Purchasers in the field of venti\u00adlation, refrig\u00ader\u00ada\u00adtion and air condi\u00adtioning tech\u00adnology can take addi\u00adtional action regarding noise reduc\u00adtion: further opti\u00admi\u00adsa\u00adtions can be achieved with the help of another passive compo\u00adnent. If users take a fan and combine the air inlet grille described above with an \u201cAxiTop\u201d diffuser on the discharge side, this both increases energy effi\u00adciency and reduces noise emis\u00adsions still further \u2013 above all in the medium-frequency range. This means that the Flow\u00adGrid reduces the deep-frequency range, while the AxiTop is respon\u00adsible for a further reduc\u00adtion in the medium-frequency range. It is easy to grasp how this works: in fans with free outflow, the exit losses that result from the oper\u00adating prin\u00adciple are frequently under\u00ades\u00adti\u00admated as an energy consumer. The diffuser can help minimise these losses. It oper\u00adates rather like a reverse nozzle and signif\u00adi\u00adcantly reduces the exit losses thanks to its pres\u00adsure-increasing effect (figure&nbsp;4). Effi\u00adciency is increased and the oper\u00adating noise is simul\u00adta\u00adne\u00adously reduced.<\/p>\n<h2>Ideal oper\u00adating condi\u00adtions for fans<\/h2>\n<p>The acoustic improve\u00adment is primarily of interest when fans are in oper\u00ada\u00adtion in envi\u00adron\u00adments where noise is a crit\u00adical factor and the user addi\u00adtion\u00adally combines the diffuser with the air inlet grille (figure&nbsp;5), for example when using a tested condenser. In this case, the outside air is drawn through a heat exchanger.The condenser is fitted with an axial fan that has a diam\u00adeter of 800&nbsp;mm and runs a diffuser fitted on the pres\u00adsure side. The noise level can be reduced by an addi\u00adtional 3&nbsp;dB(A) with the help of the air inlet grille.<\/p>\n<div id=\"attachment_8435\" class=\"wp-caption alignleft\" style=\"width: 300px\"><a title=\"Figure 5: The combined use of the AxiTop and FlowGrid resulted in a 5.8 dB(A) reduction in noise emissions from the tested condenser, primarily in the low-frequency range\" href=\"https:\/\/ebmpapst-7237.kxcdn.com\/en\/files\/2014\/08\/5_curve-noise-emissions-w.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"size-medium wp-image-8435 \" title=\"Graphic | ebm-papst\" src=\"https:\/\/ebmpapst-7237.kxcdn.com\/en\/files\/2014\/04\/5_curve-noise-emissions-300x150.jpg\" alt=\"5_curve-noise-emissions\" width=\"300\" height=\"150\" srcset=\"https:\/\/ebmpapst-7237.kxcdn.com\/en\/files\/2014\/04\/5_curve-noise-emissions-300x150.jpg 300w, https:\/\/ebmpapst-7237.kxcdn.com\/en\/files\/2014\/04\/5_curve-noise-emissions.jpg 600w\" sizes=\"auto, (max-width: 300px) 100vw, 300px\"><\/a><div class=\"wp-caption-border\"><p class=\"wp-caption-text\">Figure 5: The combined use of the AxiTop and Flow\u00adGrid resulted in a 5.8 dB(A) reduc\u00adtion in noise emis\u00adsions from the tested condenser, primarily in the low-frequency range<\/p><\/div><\/div>\n<p>Thanks to the combined use of the AxiTop and Flow\u00adGrid, the noise level is reduced by 5.8&nbsp;dB(A) and the tonal noise is reduced by 20&nbsp;dB \u2013 any persons present will find this to be very pleasant. Like the air inlet grille, the diffuser is also made from light, resis\u00adtant plastic and is easy to mount and retrofit. As it is only 250&nbsp;mm high it is gener\u00adally not neces\u00adsary to change the design of the appli\u00adca\u00adtion, even for the purpose of retro\u00adfitting. Purchasers will soon be able to benefit from the advan\u00adtages of noise reduc\u00adtion in the low-frequency range: Flow\u00adGrid models for size 500 and size 630 axial fans, which are the typical sizes for use in heat pumps, will be avail\u00adable in the first quarter of 2014. Versions for size 710 and size 800 centrifugal fans, as used in larger air condi\u00adtioners, will also be entering series produc\u00adtion soon; addi\u00adtional versions will follow. The AxiTop has already entered series produc\u00adtion.<\/p>\n<p>Using passive compo\u00adnents \u2013 the diffuser and the air inlet grille \u2013 the Mulfingen special\u00adists have once again succeeded in contin\u00aduing the devel\u00adop\u00adment of fan tech\u00adnology and setting new stan\u00addards. The opti\u00admi\u00adsa\u00adtion of inflow and outflow provides ideal oper\u00adating condi\u00adtions for fans, enabling energy-effi\u00adcient oper\u00ada\u00adtion that is as quiet as possible.<!-- tfixxx --><\/p>\n","protected":false},"excerpt":{"rendered":"<p>In appli\u00adca\u00adtions relating to refrig\u00ader\u00ada\u00adtion, air condi\u00adtioning and venti\u00adlation tech\u00adnology, users frequently observe that the selected fan installed in the device does not run as quietly as expected. Such fans often generate a level of oper\u00adating noise consid\u00ader\u00adably higher than that stated in the product docu\u00admen\u00adta\u00adtion. The reason for this is simple: the values stated [\u2026]<\/p>\n","protected":false},"author":16,"featured_media":0,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"wp_typography_post_enhancements_disabled":false,"footnotes":""},"categories":[16,9],"tags":[138,139],"class_list":["post-8378","post","type-post","status-publish","format-standard","hentry","category-fans","category-refrigeration-ventilation","tag-retrofit","tag-upgrade"],"acf":[],"_links":{"self":[{"href":"https:\/\/mag.ebmpapst.com\/en\/wp-json\/wp\/v2\/posts\/8378","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/mag.ebmpapst.com\/en\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/mag.ebmpapst.com\/en\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/mag.ebmpapst.com\/en\/wp-json\/wp\/v2\/users\/16"}],"replies":[{"embeddable":true,"href":"https:\/\/mag.ebmpapst.com\/en\/wp-json\/wp\/v2\/comments?post=8378"}],"version-history":[{"count":3,"href":"https:\/\/mag.ebmpapst.com\/en\/wp-json\/wp\/v2\/posts\/8378\/revisions"}],"predecessor-version":[{"id":22262,"href":"https:\/\/mag.ebmpapst.com\/en\/wp-json\/wp\/v2\/posts\/8378\/revisions\/22262"}],"wp:attachment":[{"href":"https:\/\/mag.ebmpapst.com\/en\/wp-json\/wp\/v2\/media?parent=8378"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/mag.ebmpapst.com\/en\/wp-json\/wp\/v2\/categories?post=8378"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/mag.ebmpapst.com\/en\/wp-json\/wp\/v2\/tags?post=8378"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}